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Home / Courses / Sheet Metal / Sheet Metal Joinery / Washers

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Design Course

Sheet Metal

Fabrication Technology in Product Design
by
Kishore Babu Kamatham
 
Washers
 
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The primary purpose of washers is to distribute the load evenly. They are most often kept between the screw head and the sheet surface or between a nut and the sheet surface to be tightened. Another purpose is to retain the screw in a vertical position with compressive force because screw threads may cut into sheet edge if there is lateral movement of the screw while tightening. Washers may also be used as spacers to fill the gap between the screw head and sheet surface if required.

Some of the commonly used washers are as follows:

Flat Washer.
(Image source)
Cup Washer.
(Image source)
Curved Washer.
(Image source)
Split Washer/Spring Washer. (Image source)

 

Toothed Washer / Serrated Washer. (Image source)
Tab Washer.
(Image source)
Gromet Washer.

 




Damping washer
(Image source)

Plain Washers or flat washers are the most commonly used washers to distribute the load evenly onto the mating surface. The Cup washer has a slightly conical shape which provides an axial force when deformed. A curved washer is curved in only one direction, enabling four-point contacts under pressure. Spring washers have a helix shape and allow the thread to be tightened by the nut in one direction only. Further, the raised edge bites into the underside of the bolt or nut and the part that it is bolted to, thus resisting turning. A serrated washer has radial serrations which bite into softer material to cause a locking washer effect. They also provide effective bonding with electrical grounding components. A tab washer is a locking washer with a side tab that can be bent into place against a nut. A Grommet washer has multiple sharp teeth integrated within a cup washer. These teeth dig into softer materials and remain in place even if the fastener is withdrawn. Damping washers have softer materials to act as dampers against vibrations as well to prevent seepage of liquids.

  • Introduction
  • Overview of Sheet Metals
  • Manufacturing Process
  • Sheet Metal Joinery
    • Welding
    • Riveting
    • Flaring
    • Hemming and Seaming
    • Non-Permanent Joints
    • Nuts
    • Washers
    • Hole Tolerances and Aesthetics
    • The Power of Sheet Meal Design
  • Sheet Metal Assembly
  • Sheet Metal Finishes
  • Design Methodology
  • Downloads
  • Contact Details
  • Credits

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