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Home / Courses / Designing of Plastic Products for Injection Moulding / Design Considerations / Weld Lines

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Design Course

Designing of Plastic Products for Injection Moulding

Manufacturing Methods and Technologies
by
Prof. Vijay. P. Bapat and Shiv Kumar Verma
IDC, IIT Bombay
Weld Lines
 
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Weld lines are the regions where two melt front meets and bond during filling of a part. Weld lines occurs when melt fronts are forced to go around an obstacle like a hole and then they meet or when the melt front coming from two different gates at opposite ends of a part meet together. Since the temperature at the melt front is lower than the temperature of the melt entering into the mold the bonding at the weld line is weak thus strength in the weld line area is reduced.

Design considerations

  • Locate weld line in structurally non critical areas, in aesthetically non critical area.
  • Use proper texture if possible to hide weld lines.
  • Locate weld line in the area where thickened ribs can be used.

 

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Mold Making for Holes
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  • Design Considerations
    • Flow of Plastics in Mold
    • Wall Thickness
    • Gates
    • Air Vents
    • Corner Radius
    • Ribs
    • Bosses
    • Filling
    • Weld Lines
    • Draft
    • Undercut
    • Lip Design
    • Top & Bottom Treatment
    • Foam Plastics
  • Assembly Techniques for plastics
  • Decorative Techniques for plastics
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