Design Case study
Design of Sports Bike
Design for Mobility
by
Prototype Development
Prototype donor model 2009 r-15:
General Specifications:
Model: Model 20 P1
Dimensions:
• Overall length 1995 mm
• Overall width 670 mm
• Overall height 1070 mm
• Seat height 790 mm
• Wheelbase 1290 mm
• Ground clearance 160 mm
• Minimum turning radius 2500 mm
Weight:
• With oil and fuel 131 kg
• Maximum load 199 kg
Man-Machine Interface studies - Rider's Posture: View pdf
Riding Postures
Checking the Gap between the tank and tail: View pdf
Sculpting the Side panel: View pdf
Material Used: Separator mixture of Mobil oil and grease to spread on the inner surface of the mould. Resin and pigments for casting cobalt blue ,white pigment ,fiber, thinner , and French chalk
Finally the materials are use for the casting of the panels one by one in three stages of layering with a final coat of resin
View pdf
Fitting of the panels. Finishing the surface with polyester putty. Body filler. A coat of deco putty. Finally paint is applied in 3 layers
View pdf
Finally the last coat of clear coat is applied which is left to dry quickly but takes 24 hrs to harden. Then it is polished with Teflon polish for 4 hours with buffing machine.
Test Drive of Woeking Prototype: View pdf
Finally the last coat of clear coat is applied which is left to dry quickly but takes 24 hrs to harden. Then it is polished with Teflon polish for 4 hours with buffing machine.
