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Design Course

Materials and Processes

The Science of Material Selection
by
Prof. B. K. Chakravarthy
IDC, IIT Bombay
Industry Visit
 
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Industry visits are a very important component of the learning process. It gives the students an experience in seeing the process that initiates at the design table, then goes prototyping and testing, thereafter tooling, manufacturing and assembly.

1. Product Based Companies
2. Process Based Companies

1. Product Based Companies:
- 1.1 Mahindra and Mahindra
- 1.2 Godrej Furniture Division
- 1.3 MIDCO

1.1 Mahindra and Mahindra:
   
• Casting - Sand gravity casting, Core making,
• Ramming, Curing, Making molten metal infurnace, pouring, Sprue, gates, runners.
• Gear hobbing
• Engine Assembly Line
• Vehicle Assembly Line
• Differential Transmission Assembly
• Gearbox Assembly
• Engine Testing
• Gearbox testing
• Painting
• Underbody inspection

1.2 Godrej Furniture Division:
     

• Robotic welding
• Honeycomb Packing
• Bending of tubes
• Foam Forming
• Testing of chairs
• Assembly of Chair
• CNC sheet bending
• Plywood Routing
• Packaging system
• Visit to Design Cell - Chairs and tables for offices, Auditoriums, Parks, Homes

1.3 MIDCO:

• salient features of the pump
• Chassis Assembled Petrol pump
• Silicon Sealants
• Cladding as per user requirements
• Testing of pump
• Testing of multi dispenser fuel pump
• Vinyl sticker application
• Side panels with bending, no welding
• Optional pumpless system

2. Process Based Companies:
- 2.1 Mould Making
- 2.2 Wood Industry
- 2.3 Rubber Industry

2.1 Mould Making:
    

• Injection Moulding
• Blow Moulding
• Electric Discharge Machining (EDM)
• Wire EDM
• Sand Blasting
• Mould surface Etching
• CNC die making

2.2 Wood Industry:
    

• Manufacturing of decorative veneer
• Mass produced plywood
• Stitchless joining
• Treatment of wood

2.3 Rubber Industry:
    

• Mixing of raw rubber with additives
• Compression moulding
• Analysis of rubber
• Types of rubber

  • Introduction
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